DSC recognizes that achieving high production yields and consistent quality is paramount, alongside meeting customer requirements for product appearance, dimensions, and performance.
To this end, DSC collaborates closely with suppliers to optimize mold design and manufacturing processes. Leveraging our expertise in mold design and in-house advanced manufacturing capabilities, we focus on:
- Cost-Effective Solutions: Exploring design options that minimize production and mold costs while maintaining the highest quality standards.
- Precision Manufacturing: Utilizing state-of-the-art CNC machining centers equipped with ultra-precision diamond turning tools to achieve exceptional accuracy and surface finishes.
- Customized Solutions: Tailoring mold designs to specific customer requirements, considering factors such as component size, material selection, parting line location, and desired production volumes.
Molding Techniques:
- Compression Molding: Suitable for a wide range of products, including O-rings, washers, and gaskets. This process involves placing pre-formed rubber into the mold cavity and applying heat and pressure to shape the part.
- Injection Molding: Ideal for products where sink marks are acceptable. This process involves melting the rubber material and injecting it into the mold cavity under high pressure.
- Transfer Molding: Combines aspects of compression and injection molding, offering improved surface quality compared to injection molding. This process involves heating the rubber material in a separate chamber before transferring it into the mold cavity.
